Complete Waste-to-Value Transformation Process
Our proprietary process transforms diverse textile waste streams into market-ready products through controlled mechanical recycling, quality-assured processing, and sustainable manufacturing.
Our Recycling Process
A systematic approach to transforming textile waste into valuable resources
Collection Sources
Garment Factories
Pre-consumer waste from Ahmedabad's textile corridor
Rag Dealers
Post-consumer textiles through established networks
Post-Consumer Partnerships
Direct collection from retail and hospitality sectors
CSR Initiatives
Corporate waste management contracts
Five-Step Transformation:
From Waste to Worth
From raw waste to valuable products
through our systematic approach
Collection & Sorting
Multi-stream waste collection using color-coding and fiber type identification. Advanced sorting separates cotton, polyester, blends, and contaminated materials. Quality control ensures only processable materials enter production.
Shredding & Fiber Opening
Industrial shredders reduce textiles to manageable sizes while fiber opening machines separate and clean individual fibers. Contamination removal and length standardization prepare materials for downstream processing.
Carding for Fiber Output
Carding machines align fibers, remove remaining impurities, and create consistent web formation. Output includes recycled staple fiber (1.5-15 dtex) suitable for nonwoven, stuffing, and industrial applications.
Pulping/Molding for Packaging
Cotton-rich streams undergo pulping for paper-based packaging products. Molded fiber tray production includes food-contact certification processing for FSSAI compliance.
Baling/Packing & Dispatch
Final products undergo quality testing, proper packaging, and logistics coordination. Carbon credit documentation and customer delivery complete our value chain.
Our State-of-the-Art Facility
Location:
2,000 sq ft facility in Ahmedabad Industrial Area
Technology:
German Trutzschler carding systems, Korean needle-punch lines, Indian-manufactured support equipment
Team:
8 skilled operators, 1 quality controller, 1 operations manager
Certifications:
ISO 9001 (pending), FSSAI for food-contact products